Graphite can be further classified into two main categories: natural graphite and synthetic graphite.
Release Date:
2021-10-11
Graphite is broadly classified into two main categories: natural graphite and synthetic graphite. Natural graphite is derived from graphite deposits and can be further subdivided into flake graphite, earthy graphite, and massive graphite. Naturally mined graphite typically contains a high level of impurities, necessitating beneficiation to reduce these impurities before it can be used. The primary applications of natural graphite include the production of refractories, carbon brushes, flexible graphite products, lubricants, and anode materials for lithium-ion batteries; in some cases, a certain amount of natural graphite is also added during the manufacture of certain carbon-based products.
The largest volume of production in the carbon industry is accounted for by various artificial graphite products. These products are typically manufactured using petroleum coke and pitch coke—materials that readily graphitize—as raw materials, undergoing a series of processes including batching, kneading, molding, baking, graphitization (high-temperature heat treatment), and mechanical machining, with a total production cycle lasting several tens of days.
There are many types of synthetic graphite, including single-crystal graphite, polycrystalline graphite, pyrolytic graphite, highly oriented pyrolytic graphite, polyimide-derived graphite, and graphite fibers; most synthetic graphite products fall under the category of polycrystalline graphite. The principal product in the synthetic graphite market is the graphite electrode used in electric-arc steelmaking furnaces and submerged-arc furnaces, which is a high-temperature– and corrosion-resistant conductive material. Synthetic graphite also finds extensive applications in numerous other industrial sectors, such as the machinery industry—where it is employed for motor brushes, precision casting molds, electrical-discharge-machining molds, and wear-resistant components; the chemical industry—where it serves as conductive elements or corrosion-resistant equipment in electrolytic cells; and the nuclear industry—where high-purity, high-strength synthetic graphite is utilized as reactor structural material and as components for missiles and rockets.
Graphite is also used to produce heat-dissipating materials, sealing materials, thermal-insulation materials, and radiation-shielding materials. Graphite-based functional materials are widely employed in industries such as metallurgy, chemical engineering, mechanical equipment, new-energy vehicles, nuclear power, electronic information, aerospace, and national defense. In its report “Critical Raw Materials for the EU’s Future,” the European Commission has listed graphite among 14 strategically critical mineral raw materials.
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Electrical and thermal conductivity
Due to its unique structure, graphite exhibits the following distinctive properties: